SensoPart DTECT Object 3D

The next generation in object detection

DTECT® Object 3D is the market’s first sensor based on the active stereo principle. Combining the power of active stereo vision with the simplicity of a sensor, it learns the part’s volume for real-time comparison during operation.

This feature set makes it the perfect solution for many applications like part orientation on a bowl feeder track, missing parts in a pack
or part present in conveyor feeding.

The intuitive operation of the DTECT^® Object 3D is supported by a color display on the device. The field of view or the relevant height can be adapted to the application quickly and easily using the appropriate buttons, all without external software.

After the teach-in, the operational state or the sensor result of “Pass / Fail” is visualized by the illuminated frame that is visible from all sides.

Further adjustments can also be made easily and intuitively using the IO-Link interface.

Highlights

▪ Up to 100 fps for use in dynamic processes
▪ M12, 5-pin connection for easy integration just like
standard sensors
▪ Compact F55 housing: robust and proven
▪ Depth image technology with multiple patents
▪ Intuitive color display with depth image visualization

How It Works

Easy as never before: intelligent position control and completeness monitoring.

Whether for vibrating conveyors or in assembly: With the DTECT^® Object 3D, reliable detection of object position or completeness is faster and easier than ever.

For instance, the system reliably detects whether an object is in the prone or supine position on vibrating conveyors.

The required pass or fail state can be taught in at the press of a button so that complex isolation mechanisms are often no longer necessary - saving time and often additional substantial costs.

This solution is also effective for the inspection of completeness with containers or assemblies: Deviations are detected reliably, entirely without time-consuming parameter configuration.

The system is ideal for flexible production processes that demand efficiency and precision.

Examples of Applications and Sectors

Feed Technology
▪ Detection of the correct position in vibrating conveyors (e.g.
prone or supine position)
▪ Orientation of plastic gears in a vibratory bowl feeder
▪ Position control of rollers in a vibrating conveyor
▪ Monitoring the presence of objects on conveyor belts
▪ Orientation of plastic trays

Assembly Technology
▪ Inspection of completeness for assemblies and components
▪ Inspection for the presence of specific features
▪ Orientation of plastic or metal parts (e.g. nuts, trays)
▪ Completeness inspection of a keypad

Packaging Technology
▪ Completeness monitoring for containers or storage boxes
▪ Inspection of compartments in trays for completeness
▪ Checking the completeness of a tube or cap

Case Studies

1.  Inspection of completeness for earplugs -

In packaging inspection, every detail counts—even small deviations can lead to customer complaints or unnecessary waste.

GOAL:  Verify that every box contains the correct number of items before sealing. 

SOLUTION:  DTECT Object 3D sensor performs this check - ensuring each box reaches the customer fully complete and accurate, preventing faulty packaging from the start. 

2.  Completeness inspection for storage boxes -

Storage boxes are essential for efficient transport and storage in automated systems. Before shipping, it’s critical to ensure that each box is fully loaded.

GOAL:  Prevent consumer complaints and ensures consistently high process quality.

SOLUTION:  DTECT Object 3D sensor is used to perform a completeness check. 

3.  Presence monitoring of objects on conveyor belts -

Millions of objects move along conveyor belts every day, advancing to the next processing step.  

GOAL:  It must first be confirmed that an object is present on the workpiece carrier before downstream operations can begin.

SOLUTION:  DTECT Object 3D sensor is needed to reliably perform this presence check and keep production lines running smoothly. 

4. Position control of gear wheels on a vibrating conveyor -

For correct downstream assembly, rollers—such as those from roller or storage boxes—must enter the vibratory conveyor in the proper orientation.

GOAL:  Assure all of the rollers are aligned.

SOLUTION:  DTECT Object 3D sensor must reliably detect it and trigger an automatic return to the bunker via reverse air blast.