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August 2002

new this month | kitting | specialized industry application technical tip

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Allenair
Bimba
Beijer (Cimrex)
Deltrol
80/20
Fuji
Hansen
Humphrey
IAI
KIP
Nycoil
Norgren
Omron
Peter Paul
Pisco
Pneumadyne
Proportion-Air
Rietschle
Telepneumatic
Thomas
Turn-Act
Versa


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Design and Assembly Group Brochure

 

 

 

CS DIRECT!

Need a quick response? Not up to being put on hold? CS Direct is at your service. Click the above link to email us your orders, technical questions, or concerns, and we'll get back to you within 24 hours.

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NEW THIS MONTH...

  • EF1 Twist Clamp Cylinder from BIMBA
  • Pneumatic Smart FRL from NORGREN
  • Full machine integration for Engineering, Design, Fabrication, and Installation & Training Services is now available. E-mail fheimall@knottsco.com for detailed information.

ORGANIZE YOUR PROJECTS WITH KITTING...

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kitting setLet us help you simplify your job. Our sectioned kits lay out your job necessities in a precise, orderly fashion. Valuable time wasted on searching for important pieces is now diminished. We take care of the minor details, allowing you to direct your complete attention toward your projects at your company. Go to http://www.knottsco.com/services/kitting.htm for more details on how to take advantage of this service.


SPECIALIZED INDUSTRY APPLICATION...

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...utilizing OMRON's F10 Vision SensorF10 Vision Sensor

Omron’s F10 detects patterns (rather than spots, as photoelectric sensors do), enabling a wide range of applications including pattern matching, accurate label placement, printing verification and conformity checks. Common industries include Automotive and Assembly, Packaging, Food and Beverage, and Material Handling.

F10 Features:

  • Grayscale, pattern-matching system
  • Visible target beams and guide lights
  • Fixed distance camera with built in LED lighting
  • Separate camera head and remote DIN-mount amp
  • No monitor or software required
  • One-button teaching
  • One amp style includes 8 model bank memory
  • RS-232C / 422 communications

Click here to view a power point presentation on the F10 application capabilities. (You need WinZip to open up the archive, which can be downloaded at http://www.winzip.com)

Contact Fred Cody for more information on Omron Sensing Products.


TECHNICAL TIP...

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How to determine the right-sized cylinder for your job

Specifying the right cylinder for the right job results in better and longer cylinder performance. And that means lower overall operating costs.

Proper cylinder size selection begins by calculating 1) the weight of the load, 2) the required velocity, and 3) the air pressure used. Let's take a closer look at each of these three factors.

Weight of the load: This is set by the machine design. In order to move the load, you'll obviously need a cylinder that provides force greater than the load. We recommend allowing an additional factor of 25% force over the load to compensate for friction.

Velocity: Velocity is also usually set by machine design, but there's usually some latitude within a range. Low speeds (up to 4 in/sec) require 25% more force than the load, moderate speeds (4 to 16 in/sec) about 50% more and high speeds (greater than 16 in/sec) about twice as much.

Air pressure: You need consistent air flow at the minimum effective pressure to maintain the desired velocity. Operating the cylinder at too high a pressure accelerates seal wear and creates stress on the cylinder. Inconsistent pressure can cause system malfunction or failure.

Next you'll need to determine bore size. Let's look at an example assuming a maximum load of 100 lbs, a minimum velocity of 8 in/sec and a minimum pressure of 60 psi. The velocity is moderate, but the force should be about 50% greater than the load, or 150 lbs. Dividing the force (150) by the pressure (60) gives you a power factor of 2.5. A 2" bore cylinder, with a power factor of 3.1, provides the needed force.

You'll also have to consider stroke length, spring force and overall dimensions of the space. But this is only the start. If you'd like the full story on proper cylinder sizing and selection, contact Fred Heimall at fheimall@knottsco.com or call (908) 464-4800 x236.

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This site was last updated: September 30, 2002 8:14 AM